Plamill GV

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Plamill GV


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Messer Plamill - the flagship plate processing centre. Plamill is a unique combination of Plasma cutting, Milling, Drilling, Tapping & marking system. With rapidly increasing demand for components with multiple operations on medium thickness plates with speed, accuracy & reliability, Messer has come up with a unique state of art solution for its customers - "Messer Plamill with straight and bevel cutting".

With a positioning speed of 36 meters per minute, multiple operations upto 50 mm thick plate becomes accurate & quick. High precision machine construction with dual beam provides a sturdy & long-lasting performance over the years.The prowess of this machine is the automatic tool change process, which can change upto 8 tools.This takes Plamill into higher levels of productivity by avoiding human intervention.

By using helical milling & slot milling operations, bigger holes & slots can be made. The coolant is optimally spread for this operation to enhance tool performance. The unique marking system helps the user to mark the components with order numbers, part numbers, client name & component name for easy and unique identification.

Messer CNC is a well known name in plasma cutting and edge preparation. When you want to detach the part from the plate, and make post cut edge preparation like V ,Y , X & I cuts, the front beam of this machine comes into action. It has a sophisticated and Robust plasma torch station which can be coupled with varieties of plasma sources depending on thickness and type of material to be cut.When you have components which involves plasma cutting, plasma bevelling, counter sunk boring, drilling, Tapping, Marking, Thread milling, Slot milling, trust "Messer Plamill".

For reliable production of high quality components, trust Messer cutting systems. Messer Cutting machines. No compromises.

Features

  • Combined CNC machining and bevel plasma cutting.
  • Bevel head with infinite rotation function.
  • Machining head with Slave X processing between dual Gantry.
  • Material and dual gantry are fixed during machining ensuring stable and faster processing.
  • 8 tools Auto tool changer.
  • Spindle equipped with anti-crash, anti-malfunction laser sensor.
  • Oil mist for harmless machining.
  • Drilling, helical milling, slot milling, tapping and marking possible.
  • Cutting table with insertable pin prevents tool damages.
  • High precision rail for high speed.
  • Closed type cable carrier ensures protection of cables from machining chips and slag.

MACHINE SPECIFICATION

Description

Plamill GV

Plamill GV-B

3200

4200

3200

4200

 

Size of Machine

Total width (mm)

5870

6870

5870

6870

Track width (mm)

4295

5295

4295

5295

Working width (mm)

3200

4200

3200

4200

Minimum Cutting length (mm)

2000

Minimum track length (mm)

6000

Slave axis machining span (mm)

250

 

Cutting Table

Table height (mm)

650

Table width (mm)

3260

4460

3260

4460

Pin space

Standard : 125mm X 125mm
(can be reduced depending on the job)

positioning speed Y axis
(transverse)

 

50 m/min

 

Axis Speed

Positioning speed X-axis
(longitudinal)

 

36 m/min

Positioning speed Z drill axis

25 m/min

Spindle motor

Rexroth Bosch

 

 

 

Drilling Milling Tapping

Spindle torque

90Nm at 3100rpm

Spindle max power

29.2Kw

Spindle max speed

5000 rpm

Spindle size

BT40

Max drill

dia 40

Max tap

M24

Max helical drill

dia 250 M40

Max thickness

50 mm

Coolant system

Mist coolant

Database for drill, tap

Mildsteel

Drill length measurement

Manual

Spindle Z stroke

300 mm

Z axis sytem

Ballscrew, 2 lm guide and servomotor

Z axis servo rating

12NM at 2500rpm (max 3.14Kw)

Z servo motor max speed

4000 rpm

Plate clamping

pneumatic (4 cyl)

 

Bevel

Bevel Angle

-

-

45Deg

45Deg

TCP/ Non TCP

-

-

TCP

TCP

Rotation

-

-

Infinity

Infinity

 

ATC

No of tools

8

Max size of drill

dia 40

Tool positioning

Pneumatic

Controller

 

Rexroth Bosch 15.6GA

Software

 

Sigmanest VX1

 

 

Marking head

make

MC2000U

Type

Fast dot peen marking

Marking window

17mm X 160 mm

Speed small letters

10 letters/sec

Speed big letters

3 letters/sec

Up/down stroke

150 mm

marking head COO

Spain

APPLICATION

Plasma cutting: straight and bevel cutting
Plasma cutting: straight and bevel cutting
Drilling upto diameter 40mm
Drilling upto diameter 40mm
Counter drilling
Counter drilling
Tapping upto M24
Tapping upto M24
Slot Milling
Slot Milling
Machine Marking
Machine Marking
Dotpeen Marking
Dotpeen Marking

SAMPLES

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